GE Monogram ZX2L SS User Manual

GE Monogram®  
Installation  
Instructions  
Outdoor  
Cooking Center  
Dual Burner  
Outdoor Cooktop  
Liquid Propane  
Model ZX2L SS  
Natural Gas  
Model ZX2N SS  
Design Information  
Dual Burner Outdoor Cooktop  
These models can be mounted to the right  
side of a Monogram 27" wide grill which has  
been installed on a cart.  
These models can also be installed in a  
combustible or non-combustible enclosure.  
Monogram Dual Burner Outdoor Cooktops  
are factory set for LP or natural gas. Order the  
model for your installation situation.  
Models  
Available  
Natural Gas  
Liquid Propane  
Model ZX2L SS  
Model ZX2N SS  
When installed on the side of a grill cart, allow  
6" clearance at the rear and right side to  
vertical combustible materials.  
Product  
Dimensions  
& Clearances  
10-1/2"  
When installed in an enclosure, allow 6"  
clearance at the rear and both sides to vertical  
combustible materials.  
When installed in a combustible enclosure,  
the cooking surface should be 1" above  
adjacent horizontal surfaces.  
23-3/4"  
25-3/4"  
13"  
2"  
Both LP and Natural gas models may be  
installed on a 27" wide portable grill cart. Both For a built-in installation, the enclosure, can  
models are shipped with support brackets to be constructed of non-combustible (masonry)  
ZX2TKYSS Trim Kit  
Accessories  
secure the burner to the right side of the cart. material or of combustible material such as  
wood. This trim kit conceals the back and side  
Accessories should be ordered with the burner edges of the opening.  
and be on site at the time of installation.  
ZX2JYSS Insulated Jacket  
An insulated jacket is required when installing  
into a combustible enclosure.  
ZX27QDC – LP Quick Disconnect Tee  
For installation onto a 27" cart.  
Monogram Dual Burner Outdoor Cooktops  
are designed to be installed on the right side  
of a 27" grill cart or built into an enclosure.  
In a non-combustible (masonry) enclosure,  
the burner drops into the opening. A solid  
deck beneath is required for support from  
the bottom.  
Clearances:  
Advance  
Planning  
When installed on the side of a grill cart,  
allow 6" clearance at the rear and right side  
to vertical combustible materials.  
When installed in an enclosure, allow 6"  
clearance at the rear and both sides to  
vertical combustible materials.  
An insulated jacket is available to allow the  
grill to be installed in a combustible  
When installed in a combustible enclosure,  
the cooking surface should be 1" above  
adjacent horizontal surfaces.  
enclosure. The insulated jacket must be  
supported from the bottom by a solid deck or  
ledge on each side beneath the jacket.  
•A trim kit is available for built-in installations  
to conceal the back and sides of the opening.  
3
Design Information  
Dual Burner Outdoor Cooktop  
Do not install an outdoor cooktop below  
overhead unprotected combustible  
construction.  
The installation must conform to local codes  
or in the absence of local codes, with the  
national fuel gas code, ANSI Z223.1a, latest  
edition.  
• These cooktops are designed for outdoor use  
only. Do not locate the cooktop in a building,  
garage or other enclosed area.  
Ensure that fresh air ventilation is adequate.  
Consider exposure to wind and proximity to  
traffic paths.  
Choosing  
the Location  
The minimum clearances to combustibles  
must be maintained at all times.  
Phillips head screwdriver  
Two adjustable pipe wrenchs  
7/16" socket with extension  
Level  
For Natural Gas Installations:  
Appropriate gas line to reach installation  
location  
Pipe joint sealant, approved type and  
resistant to LP gases  
Tools &  
Materials  
Required  
(Not supplied)  
Pliers  
Flat blade screwdriver (3/32" blade)  
Manual shut-off valve  
• Open the box and remove packaging.  
• Remove the cover and grate.  
Step  
• Remove white plastic tie-downs on burners.  
• Open the hardware accessory carton and  
check contents.  
1
Remove the  
Packaging  
Support Brackets  
Count 2  
LP MODELS  
See Product to Determine Parts Used  
10 - 24 x 3/4" Screws  
Count 2  
1/4 - 20 x 1/2" Bolts  
Count 2  
3/8" Flare Tee and  
Two 3/8" x 3/8" Flare Hoses  
(On Models So Equipped)  
#10 Flat Washers  
Count 2  
3/8" NPT x 1/2"  
Flare Fitting  
10 - 24 x 3/8" Screws  
Count 4  
NATURAL GAS MODELS  
1/4" Flat Washers  
Count 2  
10 - 24 Lock Nuts  
Regulator and  
1/2" NPT Close Nipple  
Count 6  
1/4 - 20 Lock Nuts  
Count 2  
# 10 x 1/4" Thick Round Spacers  
Count 2  
4
Installation  
Dual Burner Outdoor Cooktop  
The cooktop burner is designed to fit onto  
the right side of the 27" grill head.  
Open the grill lid and remove the right  
cooking grate and Gourmet Radiant Tray (or  
Lava Rock Tray).  
Step  
1/4-20  
Lock Nut  
Support  
Bracket  
2
Installation  
On 27" Cart  
(Skip this step if  
you are installing  
in an enclosure)  
Secure Support Brackets to Grill  
Remove the cooktop burner cover, burner  
grate and stainless steel aeration pan and  
drip tray.  
Remove the two open top burners by  
grasping the burner and pulling up and  
towards the rear.  
Gas Hose  
Bushing  
1/4-20  
Lock Nut  
1/4" Flat  
Washers  
1/4-20x1/2" Bolts  
Secure the support brackets to the cart using  
two 1/4 - 20 x 1/2" bolts, 1/4" flat washers  
and lock nuts as shown. Use a 7/16" socket  
with extension to reach the front lock nut.  
Secure Cooktop to Grill Head  
10-24x3/4 Screws  
Washer  
Install two 10 - 24 x 3/4" screws and #10  
washers from inside the grill head. On the  
outside of the grill head, install 1/4" round  
spacers onto the bolt.  
1/4" Spacer  
10-24  
Lock Nut  
Position the cooktop chassis on top of the  
support brackets, aligning side mounting  
holes with bolts. Push bolt through the  
spacer and into the burner box. Secure with  
lock nuts.  
Check to be sure the cooktop is level with  
the grill head. Loosen mounting bolts and  
adjust if necessary.  
10-24x3/8" Screws  
Secure Cooktop to Support Brackets  
Install the four 10 - 24 x 3/8" screws through  
the inside of the burner box and through  
the bracket. Secure with 10-24 lock nuts.  
Reinstall the cooktop burner, aeration pan,  
burner grate and drip tray.  
10-24 Lock Nuts  
5
Installation  
Dual Burner Outdoor Cooktop  
All built-in installations should be at least  
35-1/2" above the floor.  
Clearances to Combustibles:  
15-3/8"  
Step  
2x2  
24-5/8"  
Opening  
for Gas  
Supply  
Line  
2
A
Allow at least 6" clearance from the back and  
sides to any combustible material.  
Allow at least 1" clearance below the cooking  
surface on all sides.  
Installation in a combustible enclosure:  
Installation into a combustible enclosure  
requires the ZX2JYSS insulated jacket.  
The insulated jacket must be supported from  
the bottom by a solid deck or ledge on each  
side beneath the jacket.  
Installation  
Into An  
1"  
11"  
Enclosure  
1-1/8"  
(Skip this step  
Combustible enclosure with Insulated Jacket  
if burner is installed  
on a grill cart)  
13-1/8"  
2x2  
23-5/8"  
Opening  
for Gas  
Supply  
Line  
Installation in a non-combustible enclosure:  
In a non-combustible (masonry) enclosure,  
the burner drops into the opening. A solid  
deck beneath is required for support from  
the bottom.  
10-3/8"  
Non-combustible enclosure  
To install trim kit ZX2TKYSS:  
Remove the cover and burner grate.  
Place side trim and rear trim pieces over the  
burner edges, overlapping the countertop  
surface.  
Install screws from the inside of the burner  
and through the trim. 3 each on all sides.  
NOTE: The trim kit is not designed to support  
the weight of the Dual Range Top Burner.  
Support from the bottom must be provided.  
6
Installation  
Dual Burner Outdoor Cooktop  
WARNING  
PRODUCT STORAGE  
Step  
When storing the LP burner indoors,  
disconnect the LP tank. Store the tank  
outdoors in a well ventilated area.  
Do not store spare LP tanks near or below  
the burner installation.  
3
Provide  
Gas  
Supply  
For installation with a 27" LP gas grill that  
does not feature the new Quick Disconnect  
coupling.  
To Manifold  
of Grill  
1/2" NPT x  
3/8" Flare Fitting  
LP GAS MODELS  
Go to Step 3A  
For Natural  
Gas Model  
• Completely close the main valve on the LP  
tank supplying the grill.  
• Apply joint compound to the threaded end  
of the cooktop gas inlet.  
To Cooktop  
3/8" Flare Tee  
Connections  
• Tighten the 1/2" NPT x 3/8" flare fitting to  
the cooktop gas outlet. Do not use threading  
compound on the male threads.  
Attach hose to end of fitting and tighten.  
• Route the hose through the hole with  
protective bushing on the side of the grill  
cart.  
From  
Regulated  
L.P. Tank  
• Attach the hose ends from the grill and the  
cooktop to the ends of the supplied 3/8"  
flare tee as shown.  
• Attach the original LP Regulator hose  
assembly to the 3/8" flare tee as shown.  
• Go to “Test for Leaks” Step 4.  
For Installation with a 27" LP Gas Grill  
featuring Quick Disconnect couplings.  
• Completely close the main valve on the LP  
tank supplying the grill.  
• Apply joint compound to the threaded end  
of the cooktop gas inlet.  
LP Connection  
with ZX27QDC  
Kit For Quick  
Disconnect  
Coupling  
System  
• Tighten the 1/2" NPT x 3/8" flare fitting to  
the cooktop gas outlet. Do not use threading  
compound on the male threads.  
1/2" NPT x  
3/8" Flare  
Fitting  
Attach hose to end of fitting and tighten.  
24" Quick  
Disconnect Hose  
To Manifold  
of Grill  
NOTE: To connect the Quick Disconnect  
couplings, pull back and hold the outer sleeve  
of the female coupling while inserting the  
male hose end. Release the outer sleeve to  
lock. To test the connection, firmly grasp each  
part and attempt to pull apart. Once locked,  
they should not separate.  
Quick  
Disconnect  
Tee  
To L.P.  
Regulator  
• Attach the hose from the grill to the opposite  
female end of the quick disconnect tee.  
• Secure the bottom male end of the quick  
disconnect tee to the female quick disconnect  
LP tank regulator assembly.  
• Route the cooktop LP hose through the  
panel bushing on the right side of the cart.  
• Insert the male hose end from the cooktop  
burner into one end of the quick disconnect  
tee.  
• Go to “Test for Leaks” Step 4.  
7
Installation  
Dual Burner Outdoor Cooktop  
NATURAL GAS MODELS  
The burner and its individual shut-off valve  
must be disconnected from the gas supply  
during any pressure testing of the system at  
test pressures in excess of 1/2 PSIG.  
Regulator  
4.0" W.C.  
Step  
3
A
Provide  
1/2 NPT  
Close Nipple  
Gas Supply  
The burner must be isolated from the gas  
supply system by closing its individual shut-off  
valve during any pressure testing of the system  
at test pressures equal to or less than 1/2  
PSIG.  
Install a manual gas shut-off valve in an easily  
accessible location.  
Connect the 1/2 NPT coupling to the  
burner gas inlet.  
Make connections as shown.  
Check to be sure the regulator arrow points  
in the direction of gas flow, towards the grill  
and away from the gas supply.  
The installation of these burners must con-  
form with local codes or, or in the absence of  
local codes, with the National fuel gas code,  
ANSI Z223.1a, latest edition.  
Operating pressure is 4" W.C.  
Supply pressure should be 5" to 14" W.C. If  
pressure is more than 14" W.C. a step down  
regulator is required.  
Check with local gas utility or with local codes  
for instructions on installing gas supply lines.  
Be sure to check on type and size of run and  
how deep to bury the line. If the gas line is too  
small, the burner will not function properly.  
8
Installation  
Dual Burner Outdoor Cooktop  
The valve panel must be removed to check  
the valves and fittings.  
All control valves should be in the “OFF”  
position.  
Remove the knobs.  
Remove the 4 screws holding the valve panel  
to the burner.  
Step  
WARNING  
TEST FOR LEAKS  
A complete gas tightness check must be  
performed at the installation site. DO NOT  
USE A FLAME TO CHECK FOR GAS  
LEAKS.  
4
Test for  
Leaks  
Do not use the burner until all connections  
have been leak tested.  
Pull the panel outwards and unplug the wire  
from the back of the rotary igniter.  
Repeat leak test after each LP tank change or  
gas re-connect.  
TO TEST:  
Apply the soap solution around all  
connections, valve and tubing.  
Turn the gas supply on.  
Check all connections from the supply line  
or LP tank up to and including the manifold  
pipe assembly.  
Check to be sure the main valve on the LP  
tank or the shut-off valve is in the “OFF”  
position.  
Make a soap solution of one part liquid  
detergent and one part water.  
If a leak is detected, turn gas supply off and  
tighten fittings. Turn the gas on and check  
again.  
To re-install the valve panel, re-connect the  
igniter wire and secure the panel with  
original screws.  
TO MATCH LIGHT:  
WARNING  
Do not attempt to light  
Remove the burner grate.  
Strike match and hold adjacent to burner  
port.  
Step  
the burner if the odor of gas is present.  
5
Push and turn the control knob to “LITE”.  
Rotate the control knob to desired setting.  
Replace grate.  
ALWAYS TURN GAS SUPPLY OFF AT THE  
SHUT-OFF VALVE OR LP TANK WHEN  
NOT IN USE.  
CAUTION: Keep hands and face as far away  
from the burner as possible when lighting.  
Remove burner cover.  
Turn all knobs to “OFF” position.  
Turn gas supply on at the LP tank or shut-off  
valve.  
Lighting  
the Burner  
NOTE: When lighting the burner for the first  
time or after a LP tank change, up to 20  
seconds may be required to purge air from  
the lines.  
Push and turn control knob counter-clockwise  
to “LITE” position, turn the small igniter  
knob next to the burner knob clockwise.  
NOTE: The spark will produce a snapping  
sound. This is normal.  
If the burner does not light within 4 seconds,  
turn knobs to “OFF and wait 5 minutes for  
the gas to dissipate before trying again.  
If the burner does not light after several  
attempts, the burner can be lit with a match.  
9
Installation  
Dual Burner Outdoor Cooktop  
Step  
Adjustments should not be required, unless  
vibration during transit or variations in local  
gas supply make minor adjustments necessary.  
1-1/2"  
Proper Flame  
3/8"  
6
Adjustments must be made by a qualified  
technician at the time of installation. Extreme  
care should be used if adjustments are made  
after installation.  
Adjusting  
the Burners  
Burner  
Push and turn the burner control knobs to  
the “LITE” position. Push and turn the small  
ignitor knob clockwise.  
Flames should be blue and stable with no  
yellow tips, excessive noise or lifting from the  
burner. If any of these conditions exist, turn  
control to off and check air shutter and  
burner ports for debris or spider webs.  
Air Shutter  
Venturi Tube  
TO ADJUST:  
If the flame is yellow, indicating insufficient  
air, turn the air shutter to allow more air to  
the burner.  
If the flame is noisy and tends to lift away  
from the burner, there is too much air. Turn  
the air shutter to reduce the opening.  
Burner  
Low setting Adjustment:  
Bezel  
Minor adjustments may be required due to  
fluctuations in local gas pressure. Adjustments  
to increase or decrease gas flow may be  
necessary.  
Turn the control knob to the lowest setting,  
all the way counter-clockwise.  
Remove the knob by pulling straight out.  
Insert a thin-blade flat screwdriver into the  
valve shaft and hold. (3/32" blade width  
recommended.)  
Valve Stem  
Grip the shaft with pliers and turn counter-  
clockwise to lower the flame, or clockwise to  
increase the flame.  
When the desired setting is made, replace the  
knob and turn burner off.  
WARNING:  
Always check the low flame size for stability. A  
burner flame which is too small may go out or  
be extinguished easily. This can cause un-  
burned gas to escape and cause a hazardous  
condition.  
Place aeration pan over the burners.  
Place the cast iron grate over the opening.  
Place cover over the top when not in use.  
Finalize  
Installation  
10  
Notes  
Dual Burner Outdoor Cooktop  
11  
Note: While performing installations described in this book,  
safety glasses or goggles should be worn.  
To obtain specific information concerning any  
Monogram product or service, call GE Answer Center®  
consumer information service at 800.626.2000—any  
time, day or night.  
For Monogram local service in your area, call  
1-800-444-1845.  
Pub. No. 49-8842-1  
Dwg. No. 164D3333P082  
© 2000 GE Appliances  
Printed in USA  
(N.D. 660) 8/00  
NOTE: Product improvement is a continuing endeavor at General  
Electric. Therefore, materials, appearance and specifications are subject  
to change without notice.  
®
Monogram.  
General Electric Company  
Louisville, KY 40225  
10746-Rev. 2  

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